Corner Balancing Print
Written by Ken Huey   
Saturday, 17 April 2010 07:59
Optimum corner weight

Preparation to weighing your car

  • Set tire pressures.
  • Disconnect front and rear sway bars.  You only need to disconnect from one side.
  • Decide if you want to measure with fuel weight at the beginning of a race, end of race or average between the two and add/remove fuel.
  • If you're running a cool shirt system put in the water weight into the cooler.
  • Put in the driver weight on the race seat, preferably the driver with full racing gear (suit, helmet, HANS, etc).
  • Measure and note ride height on all corners.

Weighing the car

  • Bounce the car at each corner to free any suspension binding and roll the car onto the scales.
  • We also tried putting the car on a two post lift and lowering the car onto the scales, bouncing the car at each corner and the results were the same.
  • Note corner weights.

You can enter corner weights here http://944spec.org/cornerbalance to solve for optimum cross weights. It will present a screen for you to enter your corner weights.

input screen

In this example we enter the values of 706 for the left front, 609 for the right front, 650 for the left rear, 645 for the right rear and then click on the CALCULATE OPTIMUM CORNER WEIGHTS button.  It will then output a screen similar to the picture below.

Results

Let's look at the left hand image (current corner weights) a little more closely.

Current Weight

You'll notice in this example that there is a 92 lbs difference between the Right Front + Left Rear cross weight vs. the Left Front + Right Rear cross weight.   This would make handling characteristics between left and right turns different, i.e.- this car might have a slight oversteer on left hand turns and a slight understeer on right hand turns.  It would be nice to get the cross weights as close as possible to keep handling balance similar between left and right turns.

You'll also notice our cars are very well balance front/rear.   The left side weight is heavier because we have the weight of the driver, the race seat, harnesses, etc. on the left side.   If you are light enough to be able to add ballast to the right side then do it for better left/right static weight balance. It would be ideal to get the left side static weight to 50% by taking out weight on the left side and/or adding ballast to the right side but that would be near impossible given the limits of our class rules since we also want to be as light as possible and close to the 2600 lb. minimum class weight limit with driver.   The best we can do is solve for cross weight.


 

Adjusting Corner Weight

Adjusting the ride height on any corner changes the cross weight percentages.  You can't actually move static weight around by ride height adjustment because the front/rear and left/right weight will still be the same, you're just adjusting the weight distribution on a corner.  From the previous output the data on the right is the calculated optimum corner weights to achieve equal cross weights.

Optimum

  • Raising the ride height of a corner will increase the weight on that corner and also the diagonally opposite corner.  The other two corners will lose weight.
  • Conversely, lowering the ride height of a corner will decrease the weight on that corner and also the diagonally opposite corner.  The other two corners will gain weight.
  • Given a choice it is much easier to adjust ride height with the front coil-overs than the rear torsion bars and spring plates.

In this example the initial left front was 706 lbs, the initial right front was 609 lbs.  The corner weights calculator want us to change the left front to 683 lbs and the right front to 632 lbs.  So we want to decrease the left front  by (683 - 706 = -23) 23 lbs and increase the right front by (632 - 609 = 23) 23 lbs.   Given the ride heights we wrote down earlier, we can either lower the left front or raise the right front or more likely a little of both to keep the ride height even.

Loosen the coil-over adjustment ring and adjust up or down (depending on your situation) by turning the collar ring around the threaded coil-over collar.
coil-over

After adjustments, lower the car, bounce the car at each corner to free any suspension bindings and remeasure the corner weights with the scales.  If you don't have helper springs in the front make sure the front coil is not stuck on the upper perch.

Repeat till you achieve the target corner weights and then tighten the collar ring(s).


 

Adjusting Sway bar Preload

After you have finish your corner balance adjustment and the car is on the ground it is time to reconnect your front and rear sway bars.

With the driver weight still in the car adjust your drop link until the connecting bolt easily goes through the connector hole, the drop link end and out the other side of the connector hole without binding.

preload adjustment

Tighten the nut.

tighten

If you started with the rear sway bar, do the same for the front sway bar to adjust the preload and then tighten.

front sway bar

 

That's it for the scope of this article.

 * Special thanks to Rick Lofgren who gave a corner balancing seminar on one of our of work on cars day and the basis for this article.

 

Link to Corner Balancing Program